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Composite Rolls

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Tungsten Carbide Rolls

Tungsten carbide rolls, also known as cemented carbide composite roll is mainly used on the finishing mill for bar, deformed steel bar and common wire.

In this way, we can greatly reduce the frequency of changing groove and roll, thus to reduce the labor intensity and improve the work efficiency. The surface quality and yield shall be improved to a maximum degree, which leads to a remarkable economic benefit.

Our cemented carbide composite roll adopts a special grade of cemented carbide. By means of hydraulic lock nut, the cemented carbide roll rings is fastened to the axle with the axial pressure of 200Mpa from hydraulic oil. Under the protection of pressure, the cemented carbide composite roll shall work more effectively.

In accordance with the production line and rolling technology of customers, our products are designed to match one-strand rolling, twoslitting rolling and three-slitting rolling and four-slitting rolling, the cemented carbide composite roll includes K1 finished roller, K2 lederroller, K4 pre- slitting roller. K3 slitting roller with high-speed steel as material. The rolling varieties include wire, bar and deformed steel bar.We can effectively reduce the frequency of changing rollers and increase the yield after using cemented carbide composite roll. The rolling products possess the features of good surface quality, small deformation, negative tolerance and high yield.


Advantages Of Using Tungsten Carbide Rolls

• reduce mill downtime, high rolling speed, increase productivity

• made from virgin raw materials, a wide range of grade applications, HIP sintering good surface finish for rolled product

• good wear resistance, high strength and toughness, excellent hardness and heat fatigue resistance

• Non-destructive ultrasonic flaw detection, without sand hole, pore, cracks and inclusions


Tungsten carbide rolls are widely used in the production of wire rods, rebars and seamless steel pipes due to their good properties, which greatly improve the working efficiency of the rolling mill. According to the different working conditions of different stands and rolls, a variety of different grades of cemented carbide rolls have been developed.


Grades And Related Parameters Of Cemented Carbide Combined Rolls

Grade

牌号

Chemical composition

化学成分

Physical mechanical properties

物理机械性能


Wc

碳化钨

Co/Ni/Cr

钴/镍/铬

Density密度

G/cm3

Hardness 硬度HRA(±0.15)

Transverse rupture strength横向断裂强度≥N/mm2

SG20F

80

20

13.5

83.0

2650

SG25F

75

25

13.1

81.0

2600

SG30F

70

30

12.6

80.5

2500

SG32F

68

32

12.5

79.5

2400


External diameter外径 (mm)

Width宽度

Rolling Size轧制尺寸

285-480

50-40

5-28




When selecting composite rolls for your rolling mill, it's essential to consider several factors to ensure optimal performance and longevity. Here are key points to guide your decision:


Material Composition: Composite rolls are made from a blend of materials designed to enhance durability and performance. Evaluate the specific materials used, such as the ratio of metal to other composites, to ensure they meet your operational needs. Rolls with higher-quality composites will typically offer better wear resistance and strength.


Application Requirements: Different applications may require specific characteristics from composite rolls. Consider the type of materials you will be processing. For instance, if you are working with high-strength steel or aluminum, ensure the rolls are designed to withstand the unique stresses and strains involved.


Roll Dimensions: The size and dimensions of the rolls are critical. Ensure that the composite rolls you choose fit your existing machinery specifications. Pay attention to diameter, length, and any specific design features that may be necessary for your production line.


Performance Metrics: Look for performance metrics such as hardness, thermal conductivity, and resistance to wear and corrosion. Rolls with superior performance characteristics will contribute to longer service life and reduced downtime, ultimately saving costs in the long run.


Manufacturer Reputation: Choose a reputable manufacturer like SRC, known for its advanced technology and strict quality control processes. Reviews and recommendations from other users can provide insights into the reliability and performance of the rolls.


Cost-Effectiveness: While it’s tempting to opt for the lowest price, consider the long-term value. Higher-quality composite rolls may have a higher upfront cost but can save money through reduced wear, fewer replacements, and enhanced efficiency.


By carefully considering these factors, you can select the right composite rolls that will boost your rolling mill's performance and efficiency, ensuring a successful production process.


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SRC provides full-line solution for domestic and overseas rolling mills in order to extending rolls and rings life, reducing changing times, and save production cost.

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